Level 3

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P1010129
Quik-Tube (4' sections, nominal 8" diameter) with nosecone. The tube on the left has had its outer glassine peeled off (a great alternative to sanding!).
P1010134
Fin material test: two pieces of 1/16" copper-clad G10 fiberglass, sandwiching a 3mm layer of Cellfoam. Note the retained curve after being stressed at about 30 pounds for several seconds
P1010135
Fin material test: two pieces of 1/16" copper-clad G10 fiberglass, sandwiching a 3mm layer of Cellfoam.
P1010136
Fin material test: two pieces of 1/16" copper-clad G10 fiberglass, sandwiching a 3mm layer of Cellfoam. Note the retained curve after being stressed at about 30 pounds for several seconds
P1010138
The fin material finally split along the vise jaw after 4 alternating bends. This material was the most flexible of the ones tried, but it was also the toughest.
P1010139
Nomex honeycomb. Didn't even register on the scale before it had split along the vise jaw.
P1010140
Nomex honeycomb. Didn't even register on the scale before it had split along the vise jaw.
P1010141
Plywood. This was very stiff and almost lasted as many cycles as the copper-clad fiberglass / Cellfoam sandwich.
P1010143
Outside fin sandwich pieces cut from copper-clad G10 fiberglass. Cut using Chris' shear, which worked beautifully.
P1010144
Fin after being edged with 1/4" oak dowel. This makes it a little more aerodynamic, but also protects the inner layer of Cellfoam.
P1010146
Fin can after fins and centering rings have been epoxied on.
P1010147
Fiberglassed fin roots. This really just keeps the fins from popping out.
P1010148
Fin can / motor mount after installing it into the aft airframe section. Fin slots had already been cut, epoxy fillets applied at fin roots, and the fin can was locked into the airframe section with epoxy fillets on top and bottom (along with this new layer of fiberglass).
IMG_3746
Aft section at the field. It is somewhat pink because the fairing mixture is purple, and I then coated it with a couple of coats of pigmented white epoxy.
IMG_3748
Mounting the altimeters to the airframe.
IMG_3751
P1010150
Adam's sock air-drying after he had to walk through a stream.
IMG_3774
Laying out the sections of the rocket and bunching up the shock cord.
IMG_3775
Aft section of the rocket with rail buttons and motor installed.
IMG_3776
Preparing the ejection charges (using the dowel to compress some wads of paper towel down over the powder and electric matches).
IMG_3777
Nosecone with its parachute attached. This chute is actually a little big for the weight of the nosecone.
IMG_3778
Note the parachute deployment bag at the left (dark green, with a light green part of the chute showing through). Thanks Jim!
IMG_3781
IMG_3783
IMG_3785
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IMG_3787
IMG_3788
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